Mark Vargo describes his latest video as more "tribute than tutorial," but you won't find a more comprehensive peek into this now-obsolete process anywhere on the interwebs. The fact that the cinematographer and video essayist was also a member of The Empire Strikes Back's Oscar-winning VFX team certainly adds a smidgen of credibility to this "tribute" as well.

A Brief History of the Blue Screen

Before leaping into the nitty gritty, Vargo provides us with a brief history of how the blue screen came to be. It all has to do with compositing, which is the basic VFX technique of combining different shots and elements into one image. Its first incantation was developed through the form of in-camera, multiple exposure photography, a trick of the screen that Georges Méliès would come to master in the early 1900s. He would use a "matte shot," achieved by blacking out parts of the frame using a piece of glass with some black paint.  This “matte” made it so no light would reach the film, so it wouldn’t get exposed. The film was then rewound and, this time, everything else was matted out to expose only the part of the frame that was under the matte earlier. The resulting double exposure could combine two or more different shots into one frame—all done inside the camera. This was the birth of special effects. 

Melies_un_homme_de_tetes_star_film_167_1898George Meiles in 'Un Homme de Tete' - 1898.

The next big leap forward came in 1927 when F.W. Murnau's cinematographer Frank Williams developed the eponymous "Williams Process" for the film Sunrise. It was the first known popular use of bi-pack traveling mattes. The effect was achieved through a black matting process in which his subjects were shot against a pure "black-screen." The film would then be copied to increasingly high contrast negatives until a black and white silhouette emerged. This, in turn, was used as the matte. They called it a traveling matte because it appeared to move through the frame. 

Sunrise2F.W. Marnau's "Sunrise"

Next came the Dunning Process which was highlighted in 1933's epic King Kong. Dunning (who, incidentally, was a 17- year-old high schooler when he invented the process in 1928) lit subjects with strong yellow light and photographed them against (gasp) a blue screen, with blue filters and the newly introduced pan-chromatic film stock. King Kong is also credited as being the first film to use an optical printer for compositing.

07The ripples seen on Kong's fur are actually the finger marks of the operators - 'King Kong' 1933

In 1940, Petro Vlahos became the first to composite in color. Years later, he would help to develop the Sodium Screen Process, one that uses a two-strip camera and proprietary prism that splits the taken image into color negative film and black and white negative film. This would become the basis for the blue screen process and was the industry standard for VFX all the way up until 1940.

_85558464_poppins_ap2Sodium Screen Process at work in 1964's 'Mary Poppins'

And that brings us up to Mr. Vargo's area of expertise: the blue screen. We are now going to get very technical. Vargo (obviously) does a much better job of explaining how it works in the video, but we'll sum it up here in the simplest terms possible.

Step One: The Blue Print

The technique relies on the maximum separation of a narrow slice of blue light from the rest of nature's colors. This slice of blue light is emitted around 500 nanometers. When that light is emitted behind a black and white negative of the piece of film you want printed, this blue separation becomes clear. Because it makes the blue screen go completely clear, this is what's known as a blue print.

Screen_shot_2016-07-21_at_12Blue light at 500 nanometers.

Screen_shot_2016-07-21_at_12Blue light when translated to black and white negative.

Step Two: Red and Green Separations

An optical printer is a precision machine that rephotographs any number of printing elements onto one piece of film known as a composite. Basically, it saves you all the trouble of going through and painting mattes by hand like Méliès had to do in the early days. The printer has a front projector and a rear projector, which allows you to thread two pieces of through the projector simultaneously. This is called "bi-packing" and is essential to any blue screen effect.

Screen_shot_2016-07-21_at_12Bi-Packing in an optical printer.

Thread the original negative into the front projector. Then, you need to make a red separation with red light. As a result, the blue screen area goes completely black. Green separation (made with green light) is next. You don’t want to make a blue separation because of fringing and a matting issue. Instead, when the separations are re-combined, you use the green separation twice—once with green light and once with blue.

Screen_shot_2016-07-21_at_1Red and green separations.

Step 3: Cover Mattes

Ah yes, the matte. The staple amidst all forms of VFX trickery from Méliès to Deadpool. Cover mattes are black and white elements and are made with red light. Now that the separations have been made, these mattes need to be created for each of them. This is done by bi-packing the original negative and the blueprint together in the front projector of the optical printer. This is all done to add density to the blue screen area so only the object being photographed gets exposure.

Screen_shot_2016-07-21_at_2The cover matte will then be placed around the photographed object.

Step 4: Intermatte 

The intermatte is made much like the cover matte except it is a much higher contrast element. The intermatte is used to make the holdout, which protects the area that your object (in this case, the ship) will occupy on the composite. Without the holdout, the ship would be transparent on the background.


Step 5: Background Interpositive

Finally, you'll want to grab an interpositive from the background negative. Now all you have all the positive intermediates you'll need to composite these bad boys with you optical printer to a duplicate negative.

Screen_shot_2016-07-21_at_2All the x-wings you'll need.

Step 6: Composite!

First, bi-pack the color separation and cover matte rolls in the front projector. Then, thread the single holdout roll in the rear projector. Fit the separation to the holdout, and after it has been fit, remove the holdout from the rear projector.


Next, do your passes. First pass should be done for the red separation, with red light.  Rewind the camera when you're through. Second pass is done for the green light separation, with green light. Rewind again. The third and final pass is for blue light. And voila. Image composited. You do not, however, have your background. You're going to need to do a background pass, which means returning to your trusty optical camera, threading your background roll in the front projector, and re-threading the same hold out roll from earlier in the front.

Screen_shot_2016-07-21_at_2The final product, composited image and background.